Time is Money - Less Time is More Money

You make money when your machines are running.  You make maximum profit when they are running at peak efficiency.  Uptime and cycle time are important to you.  Need more capacity?

Even the simplest process can be improved by evaluating the components that make up "the system".  The tool, holder, machine, machining parameters, fixture, and coolant can all play a part in the efficiency of the process.  The tool path is another area for improvement.  We have become experts in helping you improve the overall process.

The cutting tool is only a small part of the system.  You don't want to spend a bunch of money experimenting but you know you need an improvement.  That's where we come in.  Our applications specialists will evaluate the current process and make recommendations.  The goal is to run as fast as each component will allow.

The faster you make parts - the faster you make money.  No complicated formulas here.

Are you running as "fast" as you can?  How do you know?  Need to reduce your cycle time?
Give us a shot.

Here is a real-world example:
In order to meet demand this customer needed to save at least 30 seconds per part.  We reviewed the operation, the g-code program, and the tooling.  We made a few recommendations, brought in a performance trial, and demonstrated that we can save 41 seconds per part.  41 seconds each - on thousands of parts - for a few hundred dollar investment.

Cycle time prior to ET review: 1m 46s
Cycle time after ET review: 1m 5s
















Got a tough job? Need cycle time improvements?
Not local? No problem; we have solved many problems over the phone or via the web.  You can even email your g-code program and we'll review it for you.
Contact Engman-Taylor

Seeking Balance? The Benefits of Balanced Tools

We could all use a little balance in our lives - especially when talking about rotating tool assemblies in modern machine tools.  While it might not seem apparent, out of balance tools can wreak havoc on your operations.  Part finish, size, insert life and cycle time are all affected by the balance of the tool assembly.  Less obvious is what out-of-balance tools do to the machine tool, especially the spindle.

Higher production is often achieved with higher spindle speeds.  Machine tool spindle speeds have continued to increase over the past two decades.  These higher spindle speeds accentuate any out-of-balance conditions.  Think about your washing machine; when the laundry is somewhat balanced the machine runs smoothly.  When the laundry is out of balance the machine sounds like it is going to come apart.  The more out-of-balance or the higher the speed; the more apparent the condition is.

Most tool assemblies, applications, and machine tools can benefit from balancing.

The tool pictured here is a typical external threading tool.  This tool rotates around the part and cuts threads.  It has three identical inserts spaced equally around the "business end" of the tool.  You would think that this tool is "balanced" right out of the box. This tool made good parts but the customer was looking for ways to reduce cycle times - increase production.

Upon our initial inspection we found the tool to be 141.3 grams out of balance.  Initially tested at a speed of 176 RPMs.  Imagine this tool running at 8,500 RPMs!  With a quick check on our Haimer Tool Dynamic balancer and some re-balancing (adding or removing material as needed) we were able to significantly improve the balance of this assembly.

The tool now measures 2 grams at 8,500 RPMs.  The difference can be felt and heard.  The tool runs noticeably smoother and in-turn can be run faster.  The end result is a better part, made faster, with less wear on the machine tool.

Isn't that what we all want?

The provided screen shots show the actual before and after tool condition.  These reports can be provided with each tool balance we perform.

To summarize; balancing your tool assemblies can improve surface finish, allow for increased speeds & feeds, improve cutting edge life (indexable insert life), and reduce wear and tear on the machine tool.

To learn more about Haimer balancers or our balancing services contact us.

2016 Carbide Insert Catalog Now Available

Premium Quality Tooling at Competitive Prices

Our 2016 Carbide Insert catalog is now available.  Milling and grooving inserts have been added along with several new chip breakers and coatings.  It doesn't matter if you are a one person shop or a large scale production facility we will save you money with our inserts.  We have a near 100% success rate when we test against any one of the big brands carbide companies out there.  Not only do we perform equal to or greater than your existing tools, we are almost always less expensive.  Whether you are looking at cost-per-part or cost-per-insert we can help drive down your total production costs.  Engman-Taylor has partnered with some of the best manufacturers in the industry and carbide inserts are no exception.

Contact us today to request a catalog or to arrange a trial.

Don't get us wrong, we represent many of the world's premier carbide manufacturers and they are often the first choice for turning and milling operations.  There are a lot of choices out there and we are here to recommend the best insert for the job no matter how the package is labeled.  Every job, material, and machine presents a unique challenge; we will help you determine which inserts are, or are not, good candidates to try.  We rely on our cutting tool applications specialists and so should you.

We know that every job is a balance between cost and performance and we strive to always provide the right tool for the job.  Whether or not you make a profit often comes down to this choice and we realize that you may not always need, or want to pay for, indefinite tool life.

We carry all popular styles, sizes, chipbreakers, and grades.  From CCGT to VCMT we have you covered.   Browse our online catalog and don't let the prices fool you; these are premium quality cutting tools without the big brand markup.  Call today to learn more 800-236-1975.


Carbide Inserts

View the complete catalog here (pdf)

View a cross reference / grade comparison chart here (pdf)

Shop Online here




Round Tooling


View the complete catalog here (pdf)

Shop Online here

Komet - Free Drill Body Promo

Available Exclusively Through Engman-Taylor

FREE drill with purchased drill and box of 10 inserts

KOMET KUB Pentron®, KUB Quatron® and KUB Trigon® drills

 

Take this opportunity to get FREE backup tools, or to test a different KOMET high-performance indexable drill for a new application.

Download / View the Promotional Flyer








• Buy a drill and a box of 10 inserts, and get a drill for free.
• Applicable to standard KOMET KUB Pentron®, KUB Quatron® and KUB Trigon® drills and inserts.
• Mix and match between the 3 drills, no size limitation.
• Free drill must be of equal or lesser value.
• All FedEx ground shipments are free of charge.
• Limited to customers located in Illinois and Wisconsin.
• Promotion valid for orders placed from June 1, 2015 to November 30, 2015.

Harvey Tool Double Angle Shank Cutters

With so many tools, from so many suppliers, we just can't share them all - but some are so useful we just have to tell you about them.

Take the Harvey Tool Double Angle Cutters:

Six Tools in One!

Double Angle Shank Cutters are often overlooked by many machine shops but these tools have some incredible applications that nearly every shop could use. Ideal for back chamfering, deburring, and milling a V-groove, Harvey Tool's Double Angle Shank Cutters solve a diversity of problems and improve efficiency.

Technical Resources

Speeds & Feeds

Downloadable and printer-friendly Speeds & Feeds are available to help you optimize running all your Harvey Tools. IMPORTANT NOTE: Each PDF is multiple pages long. Please scroll within the PDF to find the correct series number associated with your tool.

• Double Angle Shank Cutters - 30°-55° Included
• Double Angle Shank Cutters - 40°-50° Included
• Double Angle Shank Cutters - 60°-120° Included
• Double Angle Shank Cutters - 90° Included, Radiused

Simulation Files

Harvey Tool offers its master library of Simulation Files specifically scaled to the geometry of each tool to help you simulate running parameters and create tool paths.

Technical Articles

Use Angles Untangled to uncover the ins and outs of machining angles. This informative guide will help you select the exact tool for your application.

Have a cool use for double angle cutters that you want to share?  We would love to hear from you.

Contact us for question regarding Harvey Tool or any of the brands we represent.

Engman-Taylor Brand Premium Quality Cutting Tools

Premium Quality Tooling at Competitive Prices

We know that every job is a balance between cost and performance and we strive to always provide the right tool for the job.  Whether or not you make a profit often comes down to this choice and we realize that you may not always need, or want to pay for, indefinite tool life.  Engman-Taylor has partnered with some of the best manufacturers in the industry and our private label tools are no exception.

Carbide Inserts

View the complete catalog here (pdf)

View a cross reference / grade comparison chart here (pdf)

Shop Online here

Round Tooling


View the complete catalog here (pdf)

Shop Online here

ETCO VI-PRO High Performance Endmills

Have you tried our VI-PRO (Variable index) endmills yet?  We would love to hear from you if you have.  If you have not yet tried the VI-PRO endmills this is your chance.  We are offering all VI-PRO endmills at 60% off list price (through July 31st, 2014).

The VI-PRO is a High Performance, solid carbide endmill, that incorporates the ultimate in variable index geometry. Our flute configuration produces a harmonics shift, resulting in minimal chatter and an exceptional finish.

Contact Engman-Taylor Today to learn more or place an order

Order Online @ www.engman-taylor.com



Have a video of the VI-PRO running?  We would love to see it.  Upload to YouTube and let us know, maybe we'll feature your video in our next blog post.  Our YouTube page

Download the VI-PRO catalog (PDF < 4Mb)

• Used in all slotting, roughing, profiling and finishing applications
• High Performance, chatter free machining provides versatility in use for all ferrous materials
• Designed for use in Alloy Steels, Cast Iron, Titanium, Stainless Steel, High Temp and all other ferrous materials up to 50HRc
• Enables higher SFM and heavier chip loads
• Eccentric Relief on the cutting edge provides enhanced edge strength
• Available in 4 & 5 Flute - Stub, Regular, Long & Extra Long Lengths
• Available in Square End, Ball Nose and various Corner Radius sizes
• Offered in ALTIN & ALCRO-MAX to cover a wide range of materials
• Made in the USA from premium solid micrograin carbide

Do you use Variable Index endmills?  Do you use the VI-PRO endmills?  Let us know, we'd love to hear from you.

Purchase 3 DIHART Fullmax Reamers and Get a Drillmax Drill FREE

Purchase 3 DIHART® Fullmax solid carbide reamers get a KUB® Drillmax solid carbide drill absolutely FREE!  Offer available 5/1/14 - 10/31/14

Contact Engman-Taylor to place an order.
Click the image above for more details and available sizes.

Engman-Taylor is now a full-line distributor for Mitsubishi Materials

Engman-Taylor is proud to announce the addition of Mitsubishi Materials to our already robust list of world-class suppliers.  The addition of Mitsubishi high quality cutting tools will help us, to help you, achieve the highest possible quality at the lowest possible overall price.

Contact us today to learn more.

Do You Want a Free Toolholder? As in a High Quality, Walter Cut Grooving Holder.

Purchase 10 qualifying inserts at the normal price and we will throw in the corresponding holder - FREE.

To make things easy we have assembled 10  of the most popular tool combinations.  Each kit contains 10 inserts + free holder.

Simply select the desired holder style, application, or insert and pay for the 10 inserts.  We'll send the kit to you.

Download/View the flyer for kit details, holder dimensions, or insert specifications.

Order Online

Offer expires February 28th or while supplies last

Walter Titex Holemaking XD70 Technology Deep hole drilling new strategie...

Walter Titex Holemaking XD70 Technology Deep Hole Drilling

Up to 70 Times Deep!

Deep hole drilling can be a difficult; more depth usually means more problems.  Not for the Walter Titex XD70 drill.  With up to 70x Dc capability this might just be the drill for you.


We have have drills for 10x, 20x, 40x, 70x, and everything in between.  But we have more than drills; we have cutting tool application experts.  We carry the right holders, coolant, and accessories to make your drilling application a real success.


Contact Engman-Taylor today